Project Design
Whats the Deal with Beerstone?
Beerstone can form on any surface that comes into contact
with beer and wort (unfermented beer) and has been a
problem for brewers as long as beer has been
produced1, 2. The most problematic locations
for its formation are heat exchangers, fermentation
vessels, aging tanks, kegs, and beer dispense lines.
Beerstone is comprised of a combination of precipitated
calcium oxalate and entrapped beer
polypeptides3. Oxalate enters the brewing
process from the cereal grains and hops used to make
beer4. Oxalate is present in the form of
aqueous oxalic acid which is a corrosive, highly oxidized
compound that has strong chelating activity5.
These oxalate ions are soluble in both wort and beer,
allowing them to combine with calcium ions to form
calcium oxalate4. Calcium ions enter the
brewing process through the water, grains and water-
correction salts4. Calcium oxalate
precipitates out of solution upon formation, and is one
of the most insoluble metallo-organic compounds with a
low solubility4. In a geographic region with
high calcium levels in the drinking water, such as
Guelph, Ontario, this can lead to up to 165g of calcium
oxalate building up in a single 1000L batch of
beer1. This precipitation can happen either
during the brewing or bottling processes, or after the
beer has been bottled depending on when the calcium
oxalate formation occurs4. The point during
the process at which calcium oxalate forms is dependent
on temperature, time, pH and ion
concentration4. If calcium oxalate forms after
filtration, or if all calcium oxalate crystals are not
filtered out of the beer, haze and sediment may
form4. In addition, calcium oxalate crystals
can cause over-foaming during filling or when a
pressurized container such as a can or bottle is
opened4.
Deposits of beerstone provide protection and nutrients
for bacteria to grow due to the porous surface of the
beerstone, into which nutrient-providing proteins often
become entrapped6. This allows
for unwanted microbial growth and the formation of
biofilms upon the beerstone, for example, species of the
genera Pectinatus and Megasphaera. These
microorganisms cause beer spoilage, products with reduced
shelf-life, off-flavours and sour tastes, rendering the
beer unsuitable for sale or consumption thus resulting in
financial loss to the brewer7.
Lactobacillus species in beer, in particular,
causes high turbidity which manifests as a hazy
appearance in the liquid. It also causes a high level of
diacetyl in the beer, resulting in an unwanted ‘buttery’
flavour7. With the removal of
beerstone, growth of these microbial contaminants will be
prohibited, improving brew quality and reducing
downstream processing.
Beerstone is difficult to remove for several reasons.
Calcium oxalate is extremely insoluble in both hot and
cold water, meaning that the use of harsh chemicals is
currently required for effective methods of removing
beerstone. These involve caustic or other harsh cleaners
which are dangerous to work with due to the potential for
exposure burns of the eyes and skin, and corrosive damage
to surfaces2, 3, 8. The use of
these cleaning agents require long and frequent pauses in
production which lower the efficacy of the brewing
process. Additionally, the equipment required to utilize
these caustic chemicals and the chemical disposal
requirements are costly and potentially environmentally
damaging.
Oxalobacter formigenes and the Breakdown of Oxalate
Oxalobacter formigenes is an anaerobic, Gram-
negative bacteria native to the human gut microbiota5. O. formigenes is a safe
(biosafety hazard level 1) organism that relies solely on
oxalate as its source of energy, as well as its main
source of carbon5, 9.
Metabolism of oxalate is accomplished by two enzymes,
Formyl Coenzyme A Transferase (FRC) and Oxalyl-Coenzyme A
Decarboxylase (OXC)5, 10.
In the first reaction step, a Coenzyme A (CoA) is
transferred to oxalate by the FRC enzyme10. It functions by forming a
ternary complex between the substrates and the enzyme,
resulting in an oxalyl-CoA complex5,
10. The OXC enzyme then catalyzes a reductive
reaction in which formyl-CoA and CO2 are produced5, 10. The FRC enzyme then cycles
the CoA back to a new oxalate molecule to start the
process again5, 10. Thiamine
pyrophosphate (TPP), Mg2+, acetate, and CoA are required
for the reaction to take place5,
10. The reaction mechanism for the breakdown of
calcium oxalate by FRC and OXC can be shown by the
equations in Figure 110:
Our Project Design
Here we will include information about
why we plan on doing our project the way we are, what our
plans are in some detail, and why we are doing what we
are doing this year
To be, or not to be: that is
the question:
Whether ’tis nobler in the mind to suffer
The slings and arrows of outrageous fortune,
Or to take arms against a sea of troubles,
And by opposing end them? To die: to sleep;
No more; and by a sleep to say we end
The heart-ache and the thousand natural shocks
That flesh is heir to, ’tis a consummation
Devoutly to be wish’d. To die, to sleep;
To sleep: perchance to dream: ay, there’s the rub;
For in that sleep of death what dreams may come
When we have shuffled off this mortal coil,
Must give us pause: there’s the respect
That makes calamity of so long life;
For who would bear the whips and scorns of time,
The oppressor’s wrong, the proud man’s contumely,
The pangs of despised love, the law’s delay,
The insolence of office and the spurns
That patient merit of the unworthy takes,
When he himself might his quietus make
With a bare bodkin? who would fardels bear,
To grunt and sweat under a weary life,
But that the dread of something after death,
The undiscover’d country from whose bourn
No traveller returns, puzzles the will
And makes us rather bear those ills we have
Than fly to others that we know not of?
Thus conscience does make cowards of us all;
And thus the native hue of resolution
Is sicklied o’er with the pale cast of thought,
And enterprises of great pith and moment
With this regard their currents turn awry,
And lose the name of action.–Soft you now!
The fair Ophelia! Nymph, in thy orisons
Be all my sins remember’d.
Future Development
Here we will write about our plans for
the future of this project and what direction we plan on
heading.
To be, or not to be: that is the
question:
Whether ’tis nobler in the mind to suffer
The slings and arrows of outrageous fortune,
Or to take arms against a sea of troubles,
And by opposing end them? To die: to sleep;
No more; and by a sleep to say we end
The heart-ache and the thousand natural shocks
That flesh is heir to, ’tis a consummation
Devoutly to be wish’d. To die, to sleep;
To sleep: perchance to dream: ay, there’s the rub;
For in that sleep of death what dreams may come
When we have shuffled off this mortal coil,
Must give us pause: there’s the respect
That makes calamity of so long life;
For who would bear the whips and scorns of time,
References
Rose, D. This is a test (2017). Sci. Awesome. 28-29
Design
Design is the first step in the design-build-test cycle in engineering and synthetic biology. Use this page to describe the process that you used in the design of your parts. You should clearly explain the engineering principles used to design your project.
This page is different to the "Applied Design Award" page. Please see the Applied Design page for more information on how to compete for that award.
What should this page contain?
- Explanation of the engineering principles your team used in your design
- Discussion of the design iterations your team went through
- Experimental plan to test your designs