Team:NEU China B/Design
Applied Design
Inspiration
Our inspiration came from the industrial fermentation. Among of fermentation bacteria Lactobacillus is the most
well-known, which is mainly used in manufacturing yogurt and its derivatives. In modern life, yogurt has been
considered as the indispensable food for your daily life.
Speaking of the yogurt, there is an ancient story said that nomads living in the Anatolian (now Turkish) plateau had made and drank yogurt as early as 3000 B.C. The original yogurt may be made by chance. Goat milk often spoiled in stocks since the bacteria contaminated the milk. However, in one case, air born lactic bacteria accidentally entered into the milk and lead to the milk deterioration. Unexpectedly, the “deteriorated milk” became more sour and sweet palatable, this is the earliest yogurt. Shepherds found the yogurt so good to drink that they inoculated the sample into the uncontaminated milk in order to retrieving the yogurt. After a period of culture and fermentation, a new yogurt was obtained.
Although fermenter is a great place for microorganisms rapidly grow, reproduce, and accumulate metabolized organic matter, it also could generate many by-products. The excess lactate not only inhibited the growth of fermentation bacteria, but also reduced the quality of the product. Additionally, high concentration of industrial lactate may corrode human skin and epithelium. So we came up with the idea of making a real-time biophysical receptor to measure in real time whether the culture fluid in the fermenter need to be refilled.
The reaction equilibrium depends on the amount of lactate. In the presence of L-glutamic acid (L-glutamate) in the following reactions, the formation of pyruvate (pyruvate) and NADH are catalyzed by Glutamate Pyruvate Transaminase (GPT).
The amount of D-Lactate/L-Lactate and nicotinamide adenine dinucleotide (NADH) formed in the above reactions are chemical stoichiometry. And by measuring the absorbance of the generated NADH at the wavelength of 334/340/365 nm, the concentration of lactate can be determined.
Even though the data is accurate using the lactate detection Kit, this method is time consuming. Also, it requires equipment such as Ultraviolet(UV) spectrophometer in the procedure. Thus, from the aspects of convenience and industrial cost, we design a swifter and real-time lactate detect model with Bio-synthetic methods.
Optical Fiber Probe and Dial
Optical fiber is a sort of artificial fiber made from glasses or plastic, widely used in the light conducting. The principle of transmission is the overall reflection of light.
Optical fiber spectrometer is usually used as signal coupler, which is coupled to spectrometer for spectral analysis. Because of its convenience, we can set up spectrum acquisition system flexibly.
The Optical Fiber Probe works as a sensor which can transform the targets in the same or other phases into light signals as a feedback. The incident ray would be sent from the the fiber, in the meanwhile the targets capture the light source and reflect backward to fiber probe.
In our design proposal, the Optical Fiber Probe embodies one laser emitter which gives out the incident light source in the head. Along with it were the cladding glasses with lower refractive index which keep the light signal inside the core. And a thin plastic material surrounds outside the cladding is coating layer, usually used as protector of fiber.
The fiber linked with a spectrometer and a galvanometer(GALV) liked dial. Due to the stoichiometry between the light intensity and the concentration of Lactate, light signals would be processed in spectrometer. Later then the dial would be capable to outlet the scales of lactate. By mathematical calculation, we reprogrammed the dial scales into visualized scales of lactate concentration.
The optical fiber detector is mainly constructed by the students from Information Institution. By this way, we have the chance to realize the cross disciplines and peer learning with different fields.
(Fig.1 QS System[2])
Speaking of the yogurt, there is an ancient story said that nomads living in the Anatolian (now Turkish) plateau had made and drank yogurt as early as 3000 B.C. The original yogurt may be made by chance. Goat milk often spoiled in stocks since the bacteria contaminated the milk. However, in one case, air born lactic bacteria accidentally entered into the milk and lead to the milk deterioration. Unexpectedly, the “deteriorated milk” became more sour and sweet palatable, this is the earliest yogurt. Shepherds found the yogurt so good to drink that they inoculated the sample into the uncontaminated milk in order to retrieving the yogurt. After a period of culture and fermentation, a new yogurt was obtained.
Although fermenter is a great place for microorganisms rapidly grow, reproduce, and accumulate metabolized organic matter, it also could generate many by-products. The excess lactate not only inhibited the growth of fermentation bacteria, but also reduced the quality of the product. Additionally, high concentration of industrial lactate may corrode human skin and epithelium. So we came up with the idea of making a real-time biophysical receptor to measure in real time whether the culture fluid in the fermenter need to be refilled.
Current Methods
1. pH value
Currently, the industrial companies commonly use the pH meter and pH paper to detect the concentration of lactate in the producing. But using the pH meter or pH paper require the nutrient fluid flow out from the fermenter first, which enhance the risk of getting polluted by microorganism. Also, as we all knew that using pH value to detect Lactate only allow the factories get a rough data since the nutrient fluid has other acidic molecules like formic acid. The current method is no deny that inefficient also because it requires hand operation of industrial workers.2. lactate Detection Kit
With the presence of D-Lactate Dehydrogenase (D-LDH), D-Lactate was oxidized by nicotinamide dinucleotide (NAD) into pyruvate. In the similar situation, L-Lactate could be oxidized in the presence of L-Lactate Dehydrogenase (L-LDH).
The reaction equilibrium depends on the amount of lactate. In the presence of L-glutamic acid (L-glutamate) in the following reactions, the formation of pyruvate (pyruvate) and NADH are catalyzed by Glutamate Pyruvate Transaminase (GPT).
The amount of D-Lactate/L-Lactate and nicotinamide adenine dinucleotide (NADH) formed in the above reactions are chemical stoichiometry. And by measuring the absorbance of the generated NADH at the wavelength of 334/340/365 nm, the concentration of lactate can be determined.
Even though the data is accurate using the lactate detection Kit, this method is time consuming. Also, it requires equipment such as Ultraviolet(UV) spectrophometer in the procedure. Thus, from the aspects of convenience and industrial cost, we design a swifter and real-time lactate detect model with Bio-synthetic methods.
Optical Fiber Probe and Dial
Optical fiber is a sort of artificial fiber made from glasses or plastic, widely used in the light conducting. The principle of transmission is the overall reflection of light.
Optical fiber spectrometer is usually used as signal coupler, which is coupled to spectrometer for spectral analysis. Because of its convenience, we can set up spectrum acquisition system flexibly.
The Optical Fiber Probe works as a sensor which can transform the targets in the same or other phases into light signals as a feedback. The incident ray would be sent from the the fiber, in the meanwhile the targets capture the light source and reflect backward to fiber probe.
In our design proposal, the Optical Fiber Probe embodies one laser emitter which gives out the incident light source in the head. Along with it were the cladding glasses with lower refractive index which keep the light signal inside the core. And a thin plastic material surrounds outside the cladding is coating layer, usually used as protector of fiber.
The fiber linked with a spectrometer and a galvanometer(GALV) liked dial. Due to the stoichiometry between the light intensity and the concentration of Lactate, light signals would be processed in spectrometer. Later then the dial would be capable to outlet the scales of lactate. By mathematical calculation, we reprogrammed the dial scales into visualized scales of lactate concentration.
The optical fiber detector is mainly constructed by the students from Information Institution. By this way, we have the chance to realize the cross disciplines and peer learning with different fields.
Lactate Monitor Circuit
We designed a lactate monitoring circuit to imitate the conditions that triggered Quorum Sensing of Escherichia coli. By constructing a biophysical loop with the second Quorum Sensing system of Escherichia coli K12 strain, we
would be able to use optical fiber probe to detect Green Fluorescent Protein intensity.
We have known that the second Quorum Sensing system of Escherichia coli k12 strain takes DPD (4, 5-dihydroxy-2,
3-pentanedione), which is expressed by LuxS gene, as its signal molecule [1]. The DPD can bind to the repressor
protein LsrR after methylation and phosphorylation. Next, the conformation of repressor protein changes and loses
its function, hence the Quorum Sensing system activates. We integrated the Green Fluorescent Protein(GFP) gene
behind the promoter LsrA which operates the Quorum Sensing (Fig.2). Forasmuch as the expression of GFP gene and the
concentration of lactate show a proportional relationship, detecting the intensity of GFP equals to determine the
concentration of lactate in the environment.
(Fig.2 BBa_k2824007 )
The O1-O2 site (Fig.3) of lldPRD Operon is where the lactate spot and integrate[2]. The O1-O2 site would be bound with the repressor protein lldR with no lactate exist. Showing as (Fig.4), we only keep two original components of lldPRD Operon, the O1-O2 site and lldR gene. We deduced that the basal expression of lldP gene, which served as permease to mediate the uptake of lactate, is enough. And the lldD gene encodes the dehydrogenase [3].
We jointed the LuxS gene to the O1-O2 site and integrated it into the vector (pCDFDuet-1 plasmid). We attempted to obtain a large amount of LuxS gene expression under the suitable alarm molecule concentration, and then started a simulated group effect system to express the GFP.
(Fig.3 lldPRD OPERON)
(Fig.4 BBa_K2824009)
Lactate Detector
The O1-O2 site (Fig.3) of lldPRD Operon is where the lactate spot and integrate[2]. The O1-O2 site would be bound with the repressor protein lldR with no lactate exist. Showing as (Fig.4), we only keep two original components of lldPRD Operon, the O1-O2 site and lldR gene. We deduced that the basal expression of lldP gene, which served as permease to mediate the uptake of lactate, is enough. And the lldD gene encodes the dehydrogenase [3].
We jointed the LuxS gene to the O1-O2 site and integrated it into the vector (pCDFDuet-1 plasmid). We attempted to obtain a large amount of LuxS gene expression under the suitable alarm molecule concentration, and then started a simulated group effect system to express the GFP.
(Fig.3 lldPRD OPERON)
(Fig.4 BBa_K2824009)
Three Dimensional Model
We used 3D printing technology in the construction of the container model. We chose to use the photosensitive resin
material.
The reason why we used photosensitive resin is it has certain light cure property, in which a certain UV
initiator or photosensitive agent is added. And the polymerization reaction is immediately arising under a constant
UV light irradiation. After the curing process is completed, the whole process of product molding is realized. It
is well known that UV has a good bactericidal effect in the medical field. The utilization of photosensitive resin
material can largely guarantee the sterile condition of the experimental device.
(Fig. 5 3D container)
In addition, the quality of photosensitive resin material printing is very high and elaborate. The container’s
advantages include lightness, relatively high-temperature endurance (120 Celsius degree) and its convenience in
sterilization. The last but the least, it has no adverse effect on the bacterium growth, which allows it to be a
suitable container.
After discussion and research, we adapt the water droplet model built by 3D modeling software. A diameter of 2
mm hole was reserved in the top of the container in order to insert the Optical fiber. And in both of the left and
right sides by the apical hole, there would be two more holes in a diameter of 0.5 mm reserved to add the sample.
The container received special paint spray treatment to ensure the impermeability and avoid the early stimulation
of GFP.
[2]: Laura, Aguilera, Evangelina, Campos, Rosa, Gime´nez, Josefa, Badı´a, Juan, Aguilar, Laura, Baldoma. Dual Role of LldR in Regulation of the lldPRD Operon, Involved in L-Lactate Metabolism in Escherichia coli[J]. JOURNAL OF BACTERIOLOGY, 2008, 190(8): 2997-3005.
[3]: Lisa, Goers, Catherine, Ainsworth, Cher, Hui, Goey, Cleo, Kontoravdi, Paul, S, Freemont, Karen, M, Polizzi. Whole-Cell Escherichia coli Lactate Biosensor for Monitoring Mammalian Cell Cultures During Biopharmaceutical Production[J]. Biotechnology and Bioengineering, 2017, 114(6): 1290-1300.
Reference
[1]: Xianxuan, Zhou, Baolin, Sun. Cell-Cell Communication and Signal Transduction in Escherichia coli[D]. Anhui, China: University of science and technology of China, 2008.[2]: Laura, Aguilera, Evangelina, Campos, Rosa, Gime´nez, Josefa, Badı´a, Juan, Aguilar, Laura, Baldoma. Dual Role of LldR in Regulation of the lldPRD Operon, Involved in L-Lactate Metabolism in Escherichia coli[J]. JOURNAL OF BACTERIOLOGY, 2008, 190(8): 2997-3005.
[3]: Lisa, Goers, Catherine, Ainsworth, Cher, Hui, Goey, Cleo, Kontoravdi, Paul, S, Freemont, Karen, M, Polizzi. Whole-Cell Escherichia coli Lactate Biosensor for Monitoring Mammalian Cell Cultures During Biopharmaceutical Production[J]. Biotechnology and Bioengineering, 2017, 114(6): 1290-1300.