Difference between revisions of "Team:CCU Taiwan/Engineering"

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                 <ul class="front">
 
                 <ul class="front">
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Applied_Design"><li class="list" id="project2">Design</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Applied_Design"><li class="list" id="project2">Design</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Results"><li class="list" id="project3">Results</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Results"><li class="list" id="project3">Results</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Demonstrate"><li class="list" id="project6">Demonstration</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Demonstrate"><li class="list" id="project4">Demonstration</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/InterLab "><li class="list" id="project5">InterLab</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/InterLab "><li class="list" id="project5">InterLab</li></a>
 
</ul>
 
</ul>
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                     <li class="title" style="cursor:pointer;" id="Parts"><img class="img_title" src="https://static.igem.org/mediawiki/2018/1/17/T--CCU_Taiwan--part.png"></img><a>Parts</a><hr>
 
                     <li class="title" style="cursor:pointer;" id="Parts"><img class="img_title" src="https://static.igem.org/mediawiki/2018/1/17/T--CCU_Taiwan--part.png"></img><a>Parts</a><hr>
 
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                         <ul class="sub" id="sub_parts" style="cursor:default;">
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    <a href="https://2018.igem.org/Team:CCU_Taiwan/Parts"><li class="list" id="parts1">Overview</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Basic_Part"><li class="list" id="parts1">Basic Part</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Basic_Part"><li class="list" id="parts2">Basic Part</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Composite_Part"><li class="list" id="parts2">Composite Part</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Composite_Part"><li class="list" id="parts3">Composite Part</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Improve"><li class="list" id="parts3">Improved Part</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Improve"><li class="list" id="parts4">Improved Part</li></a>
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                         </ul>
 
                         </ul>
 
                     </li>
 
                     </li>
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                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Model"><li class="list" id="model1">Overview</li></a>
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Model"><li class="list" id="model1">Overview</li></a>
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Binding"><li class="list" id="model2">Binding</li></a>
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Binding"><li class="list" id="model2">Binding</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Polymer"><li class="list" id="model4">Polymer</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Polymer"><li class="list" id="model3">Polymer</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Degradation"><li class="list" id="model3">Degradation</li></a>
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                         </ul>
 
                         </ul>
 
                     </li>
 
                     </li>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Public_Engagement"><li class="list" id="human_practice2">Public Engagement</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Public_Engagement"><li class="list" id="human_practice2">Public Engagement</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Entrepreneurship"><li class="list" id="human_practice3">Entrepreneurship</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Entrepreneurship"><li class="list" id="human_practice3">Entrepreneurship</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Intergrate"><li class="list" id="human_practice4">Intergrated HP</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/engaging_experts"><li class="list" id="human_practice4">Engaging Experts</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Intergrate"><li class="list" id="human_practice5">Intergrated HP</li></a>
 
                         </ul>
 
                         </ul>
 
                     </li>
 
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                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Notebook"><li class="list" id="notebook1">Overview</li></a>
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Notebook"><li class="list" id="notebook1">Overview</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Collaborations"><li class="list" id="notebook2">Collaborations</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Collaborations"><li class="list" id="notebook2">Collaborations</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Protocols"><li class="list" id="notebook2">Protocols</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Protocols"><li class="list" id="notebook3">Protocols</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Experiments"><li class="list" id="notebook3">Experiments</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Experiments"><li class="list" id="notebook4">Experiments</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Materials"><li class="list" id="notebook4">Materials</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Materials"><li class="list" id="notebook5">Materials</li></a>
 
                         </ul>
 
                         </ul>
 
                     </li>
 
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<div class="bcg"></div>
 
<div class="bcg"></div>
 
<div class="content">
 
<div class="content">
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<p class="first">Engineering</p><br><br>
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<p class="first">Production Line</p>
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<p class="description">&emsp;&emsp;In Engineering we analyzed the lignin-like polymer we produced to confirm the work is successful. In the first stage of analysis, we started by analyzing the content and structure of our lignin-like polymer by UV-visible spectroscopy. For the second stage, we used NMR spectroscopy and Mass Spectroscopy to analyze information about the molecular structure and molecular weight of our polymer. In the last stage, Thermogravimetric analysis is used to analyze the melting or decomposition point of our product. After the above experiments are completed, we have a deeper understanding of the lignin-like polymer we have made. These experimental data also help us in the application and improvement of the products.
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<p class="second">Simple process sketch</p>
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</p>
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<p class="description">Fermenting→ Filtering→ Reacting→ Extraction→ Particle Manufacturing</p>
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<br><br><br>
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<p class="second">Devices function description</p>
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<p class="description"><strong>1. Fermentation tank:</strong><br>
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TFY-MS automatic mechanical stirring fermentation tank 50L<br>
 +
Working capacity: 65~75%  <br>
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Product features: The fermentation tank adopts a mechanical stirring system, the stirrer speed can be adjusted continuously. The fermentation temperature, pH, dissolved oxygen and other parameters are automatically controlled, automatically recorded, stored, printed, and suitable for small test and pilot test of fermentation products. <br><br>
 +
 
 +
<strong>2. Filtration device:</strong><br>
 +
Use membrane filtration to prevent yeast from leaving the system.<br><br>
 +
 
 +
<strong>3. Reaction tank</strong><br>
 +
Reacted the enzyme with the monolignol, and added other essential material (buffer and H2O2). The capabilities are acid and alkali control, stirring, temperature control and pressure control.<br>
 +
Type: T.T-M.I-2000<br>
 +
Full capacity: 2000 L<br>
 +
Output: 15-50 kg / Hr<br><br>
 +
 
 +
<strong>4. Low temperature concentration separation extraction system:</strong><br>
 +
The device was filtered by membrane and separated by different molecular weight to separate different substances. Using this equipment, LIGGREEN would be extracted and purified.<br>
 +
Microfiltration membrane: MF Membrane 0.1~0.3um<br>
 +
Membrane area: 5m2<br>
 +
Diluted liquid volume: approximately 100 L / Hr<br>
 +
Temperature: up to 50° C<br><br>
  
 +
<strong>5. Extrusion granulation (Twin screw)</strong><br>
 +
After heated material to the melting point, it was pumped (Liquid flowed out a tube and cut when it was cooled by air) to form particles, which made LIGREEN into a smaller particulates.<br>
 +
Type: TS 30<br>
 +
Output: 15-50 kg / Hr<br>
 +
Extruder: 7.5-18 kW<br>
 +
<br>
 +
</p>
 +
<p class="second">Follow figures were complete design diagram of our production line</p>
 +
<p class="description">Figure 1. Design of our entire production line.</p>
 +
<p class="description">Figure 2. The left one is fermentation tank and the right one is filtration device</p>
 +
<p class="description">Figure 3. The left one is reaction tank and next one is low temperature concentration separation extraction system.</p>
 +
<p class="description">Figure 4. The left one was Extrusion granulation, and we would get production at last.</p>
 
</div>
 
</div>
 
</div>
 
</div>

Revision as of 04:28, 15 October 2018

Production Line

Simple process sketch

Fermenting→ Filtering→ Reacting→ Extraction→ Particle Manufacturing

Devices function description

1. Fermentation tank:
TFY-MS automatic mechanical stirring fermentation tank 50L
Working capacity: 65~75%
Product features: The fermentation tank adopts a mechanical stirring system, the stirrer speed can be adjusted continuously. The fermentation temperature, pH, dissolved oxygen and other parameters are automatically controlled, automatically recorded, stored, printed, and suitable for small test and pilot test of fermentation products.

2. Filtration device:
Use membrane filtration to prevent yeast from leaving the system.

3. Reaction tank
Reacted the enzyme with the monolignol, and added other essential material (buffer and H2O2). The capabilities are acid and alkali control, stirring, temperature control and pressure control.
Type: T.T-M.I-2000
Full capacity: 2000 L
Output: 15-50 kg / Hr

4. Low temperature concentration separation extraction system:
The device was filtered by membrane and separated by different molecular weight to separate different substances. Using this equipment, LIGGREEN would be extracted and purified.
Microfiltration membrane: MF Membrane 0.1~0.3um
Membrane area: 5m2
Diluted liquid volume: approximately 100 L / Hr
Temperature: up to 50° C

5. Extrusion granulation (Twin screw)
After heated material to the melting point, it was pumped (Liquid flowed out a tube and cut when it was cooled by air) to form particles, which made LIGREEN into a smaller particulates.
Type: TS 30
Output: 15-50 kg / Hr
Extruder: 7.5-18 kW

Follow figures were complete design diagram of our production line

Figure 1. Design of our entire production line.

Figure 2. The left one is fermentation tank and the right one is filtration device

Figure 3. The left one is reaction tank and next one is low temperature concentration separation extraction system.

Figure 4. The left one was Extrusion granulation, and we would get production at last.