Difference between revisions of "Team:CCU Taiwan/Engineering"

 
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'https://2018.igem.org/Team:CCU_Taiwan';"> <img src="https://static.igem.org/mediawiki/2018/0/08/T--CCU_Taiwan--home_button.png"></img></div>
 
'https://2018.igem.org/Team:CCU_Taiwan';"> <img src="https://static.igem.org/mediawiki/2018/0/08/T--CCU_Taiwan--home_button.png"></img></div>
  
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                     <li class="title" style="cursor:pointer;" id="Home"><img class="img_title" src="https://static.igem.org/mediawiki/2018/2/24/T--CCU_Taiwan--aboutus.png"></img><a>About Us</a><hr>
+
                     <li class="title" style="cursor:pointer;" id="Home"><img class="img_title" src="https://static.igem.org/mediawiki/2018/2/24/T--CCU_Taiwan--aboutus.png"></img><a>About Us</a>
 
                         <ul class="sub" id="sub_home" style="cursor:default;">
 
                         <ul class="sub" id="sub_home" style="cursor:default;">
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Team"><li class="list" id="home1">Team</li></a>
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Team"><li class="list" id="home1">Team</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Attributions"><li class="list" id="home2">Attributions</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Attributions"><li class="list" id="home2">Attributions</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Medal"><li class="list" id="home2">Medals</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Medal"><li class="list" id="home3">Medals</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Judge"><li class="list" id="home3">For Judges</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Judge"><li class="list" id="home4">For Judges</li></a>
 +
<a href="https://2018.igem.org/Team:CCU_Taiwan/Achievements"><li class="list" id="home5">Achievements</li></a>
 
                         </ul>
 
                         </ul>
 
                     </li>
 
                     </li>
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                     <li class="title" style="cursor:pointer;" id="Project"><img class="img_title" src="https://static.igem.org/mediawiki/2018/6/6f/T--CCU_Taiwan--project.png"></img><a>Project</a><hr>
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                     <li class="title" style="cursor:pointer;" id="Project"><img class="img_title" src="https://static.igem.org/mediawiki/2018/6/6f/T--CCU_Taiwan--project.png"></img><a>Project</a>
 
<ul class="sub" id="sub_project" style="cursor:default;">
 
<ul class="sub" id="sub_project" style="cursor:default;">
 
    <a href="https://2018.igem.org/Team:CCU_Taiwan/Description"><li class="list" id="project1">Description</li></a>
 
    <a href="https://2018.igem.org/Team:CCU_Taiwan/Description"><li class="list" id="project1">Description</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Results"><li class="list" id="project3">Results</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Results"><li class="list" id="project3">Results</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Demonstrate"><li class="list" id="project4">Demonstration</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Demonstrate"><li class="list" id="project4">Demonstration</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/InterLab "><li class="list" id="project5">InterLab</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/InterLab"><li class="list" id="project5">InterLab</li></a>
 
</ul>
 
</ul>
 
</li>
 
</li>
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                     <li class="title" style="cursor:pointer;" id="Parts"><img class="img_title" src="https://static.igem.org/mediawiki/2018/1/17/T--CCU_Taiwan--part.png"></img><a>Parts</a><hr>
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                     <li class="title" style="cursor:pointer;" id="Parts"><img class="img_title" src="https://static.igem.org/mediawiki/2018/1/17/T--CCU_Taiwan--part.png"></img><a>Parts</a>
 
                         <ul class="sub" id="sub_parts" style="cursor:default;">
 
                         <ul class="sub" id="sub_parts" style="cursor:default;">
 +
<a href="https://2018.igem.org/Team:CCU_Taiwan/Parts"><li class="list" id="parts1">Overview</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Basic_Part"><li class="list" id="parts1">Basic Part</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Basic_Part"><li class="list" id="parts1">Basic Part</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Composite_Part"><li class="list" id="parts2">Composite Part</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Composite_Part"><li class="list" id="parts2">Composite Part</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Improve"><li class="list" id="parts3">Improved Part</li></a>
 
 
                         </ul>
 
                         </ul>
 
                     </li>
 
                     </li>
−
                     <li class="title" style="cursor:pointer;" id="Modeling"><img class="img_title" src="https://static.igem.org/mediawiki/2018/0/09/T--CCU_Taiwan--model.png"></img><a>Modeling</a><hr>
+
                     <li class="title" style="cursor:pointer;" id="Modeling"><img class="img_title" src="https://static.igem.org/mediawiki/2018/0/09/T--CCU_Taiwan--model.png"></img><a>Modeling</a>
 
                         <ul class="sub" id="sub_modeling" style="cursor:default;">
 
                         <ul class="sub" id="sub_modeling" style="cursor:default;">
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Model"><li class="list" id="model1">Overview</li></a>
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Model"><li class="list" id="model1">Overview</li></a>
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                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Binding"><li class="list" id="model2">Binding</li></a>
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                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Binding"><li class="list" id="model2">Binding Model</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Polymer"><li class="list" id="model3">Polymer</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Polymer"><li class="list" id="model3">Polymer Model</li></a>
 
                         </ul>
 
                         </ul>
 
                     </li>
 
                     </li>
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                     <li class="title" style="cursor:pointer;" id="Drylab"><img class="img_title" src="https://static.igem.org/mediawiki/2018/f/fc/T--CCU_Taiwan--Dry_lab.png"></img><a>Product</a><hr>
+
                     <li class="title" style="cursor:pointer;" id="Drylab"><img class="img_title" src="https://static.igem.org/mediawiki/2018/f/fc/T--CCU_Taiwan--Dry_lab.png"></img><a>Product</a>
 
                         <ul class="sub" id="sub_drylab" style="cursor:default;">
 
                         <ul class="sub" id="sub_drylab" style="cursor:default;">
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Our_Plan"><li class="list" id="drylab1">Analysis</li></a>
 
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Our_Plan"><li class="list" id="drylab1">Analysis</li></a>
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                         </ul>
 
                         </ul>
 
                     </li>
 
                     </li>
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    <li class="title" style="cursor:pointer;" id="Human_Practice"><img class="img_title" src="https://static.igem.org/mediawiki/2018/9/96/T--CCU_Taiwan--humanpractice.png"></img><a>HP</a><hr>
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    <li class="title" style="cursor:pointer;" id="Human_Practice"><img class="img_title" src="https://static.igem.org/mediawiki/2018/9/96/T--CCU_Taiwan--humanpractice.png"></img><a>HP</a>
 
                         <ul class="sub" id="sub_human_practice" style="cursor:default;">
 
                         <ul class="sub" id="sub_human_practice" style="cursor:default;">
−
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Human_Practices"><li class="list" id="human_practice1">Overview</li></a>
+
                             <a href="https://2018.igem.org/Team:CCU_Taiwan/Human_Practices"><li class="list" id="human_practice1">Human Practice</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Public_Engagement"><li class="list" id="human_practice2">Public Engagement</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Public_Engagement"><li class="list" id="human_practice2">Public Engagement</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Entrepreneurship"><li class="list" id="human_practice3">Entrepreneurship</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/Entrepreneurship"><li class="list" id="human_practice3">Entrepreneurship</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/engaging_experts"><li class="list" id="human_practice4">Engaging Experts</li></a>
 
<a href="https://2018.igem.org/Team:CCU_Taiwan/engaging_experts"><li class="list" id="human_practice4">Engaging Experts</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Intergrate"><li class="list" id="human_practice5">Intergrated HP</li></a>
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<a href="https://2018.igem.org/Team:CCU_Taiwan/Integrate"><li class="list" id="human_practice5">Integrated HP</li></a>
 
                         </ul>
 
                         </ul>
 
                     </li>
 
                     </li>
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     </header>
 
     </header>
 +
<div class="indicator">
  
 +
<div class="pointerDrylab" id="1"><a href="#ca1">Sketch</a></div>
 +
<div class="pointerDrylab" id="2"><a href="#ca2">Devices</a></div>
 +
<div class="pointerDrylab" id="2"><a href="#ca3">Design diagram</a></div>
 +
</div>
 
<div class="backgroundDrylab">
 
<div class="backgroundDrylab">
 
<div class="photoLine"><h1 class="bigtitle">PRODUCTION LINE<h1></div>
 
<div class="photoLine"><h1 class="bigtitle">PRODUCTION LINE<h1></div>
 
<div class="content">
 
<div class="content">
 
<br><br>
 
<br><br>
−
<p class="second">Simple process sketch</p>
+
<p class="description">&emsp;&emsp;When we come to production line, the most important things is that our product need to meet those modern lamination industries' needs. We designed the entire production line, and separate it into five major parts.</p>
−
<p class="description">Fermenting→ Filtering→ Reacting→ Extraction→ Particle Manufacturing</p>
+
<p class="first" id="ca1">Sketch</p>
−
<p class="second">Devices function description</p>
+
<div id="Line1" class="polaroid" style="display:inline-block">
−
<p class="description"><strong>1. Fermentation tank:</strong><br>
+
                  <img src="https://static.igem.org/mediawiki/2018/b/b0/T--CCU_Taiwan--LAI_ProductionLine.jpg" width="100%">
 +
                  <div class="container">
 +
                    <p>Figure1: Sketch of our designed production line.</p>
 +
                  </div>
 +
                </div><br><br>
 +
<p class="description">Production Process : Fermenting→ Filtering→ Reacting→ Extraction→ Particle Manufacturing</p>
 +
<br><p class="first" id="ca2">Devices</p>
 +
 
 +
 
 +
<div class="row"> 
 +
<div id="halftext3"><p class="description"><strong>1. Fermentation tank:</strong><br>
 
TFY-MS automatic mechanical stirring fermentation tank 50L<br>
 
TFY-MS automatic mechanical stirring fermentation tank 50L<br>
 
Working capacity: 65~75%  <br>
 
Working capacity: 65~75%  <br>
−
Product features: The fermentation tank adopts a mechanical stirring system, the stirrer speed can be adjusted continuously. The fermentation temperature, pH, dissolved oxygen and other parameters are automatically controlled, automatically recorded, stored, printed, and suitable for small test and pilot test of fermentation products. <br><br>
 
  
−
<strong>2. Filtration device:</strong><br>
+
Product features: The fermentation tank adopts a mechanical stirring system, the stirrer speed can be adjusted continuously. The fermentation temperature, pH, dissolved oxygen and other parameters are automatically controlled, automatically recorded, stored, printed, and suitable for small test and pilot test of fermentation products.</p></div>
−
Use membrane filtration to prevent yeast from leaving the system.<br><br>
+
  
−
<strong>3. Reaction tank</strong><br>
+
                <div id="Line3" class="polaroid" style="display:inline-block">
 +
                  <img src="https://static.igem.org/mediawiki/2018/3/32/T--CCU_Taiwan--LAI_production_fermentationtank.jpg" width="100%">
 +
                  <div class="container">
 +
                    <p>Figure2: 3D model of the fermentation tank.</p>
 +
                  </div>
 +
                </div>
 +
</div>
 +
<br><br>
 +
<div class="row"> 
 +
<div id="halftext3"><p class="description"><strong>2. Filtration device:</strong><br>
 +
Use membrane filtration to prevent yeast from leaving the system.
 +
 
 +
</p></div>
 +
<div id="Line4" class="polaroid" style="display:inline-block">
 +
                  <img src="https://static.igem.org/mediawiki/2018/a/ad/T--CCU_Taiwan--LAI_production_filter.jpg" width="100%">
 +
                  <div class="container">
 +
                    <p>Figure3: 3D model of the filtration device.</p>
 +
                  </div>
 +
                </div>
 +
</div>
 +
<br><br>
 +
<div class="row"> 
 +
<div id="halftext3"><p class="description"><strong>3. Reaction tank</strong><br>
 
Reacted the enzyme with the monolignol, and added other essential material (buffer and H2O2). The capabilities are acid and alkali control, stirring, temperature control and pressure control.<br>
 
Reacted the enzyme with the monolignol, and added other essential material (buffer and H2O2). The capabilities are acid and alkali control, stirring, temperature control and pressure control.<br>
 
Type: T.T-M.I-2000<br>
 
Type: T.T-M.I-2000<br>
 
Full capacity: 2000 L<br>
 
Full capacity: 2000 L<br>
−
Output: 15-50 kg / Hr<br><br>
+
Output: 15-50 kg / Hr
 +
</p></div>
 +
<div id="Line5" class="polaroid" style="display:inline-block">
 +
                  <img src="https://static.igem.org/mediawiki/2018/e/e7/T--CCU_Taiwan--LAI_production_reactiontank.jpg" width="100%">
 +
                  <div class="container">
 +
                    <p>Figure4: 3D model of the reaction tank.</p>
 +
                  </div>
 +
                </div>
 +
</div>
 +
<br><br>
  
−
<strong>4. Low temperature concentration separation extraction system:</strong><br>
+
<div class="row"> 
 +
<div id="halftext3"><p class="description"><strong>4. Low temperature concentration separation extraction system:</strong><br>
 
The device was filtered by membrane and separated by different molecular weight to separate different substances. Using this equipment, LIGGREEN would be extracted and purified.<br>
 
The device was filtered by membrane and separated by different molecular weight to separate different substances. Using this equipment, LIGGREEN would be extracted and purified.<br>
 
Microfiltration membrane: MF Membrane 0.1~0.3um<br>
 
Microfiltration membrane: MF Membrane 0.1~0.3um<br>
 
Membrane area: 5m2<br>
 
Membrane area: 5m2<br>
 
Diluted liquid volume: approximately 100 L / Hr<br>
 
Diluted liquid volume: approximately 100 L / Hr<br>
−
Temperature: up to 50° C<br><br>
+
Temperature: up to 50° C
 +
</p></div>
 +
<div id="Line6" class="polaroid" style="display:inline-block">
 +
                  <img src="https://static.igem.org/mediawiki/2018/7/70/T--CCU_Taiwan--LAI_productionline_extrction.jpg" width="100%">
 +
                  <div class="container">
 +
                    <p>Figure5: 3D model of the low temperature concentration separation extraction system.</p>
 +
                  </div>
 +
                </div>
  
−
<strong>5. Extrusion granulation (Twin screw)</strong><br>
+
</div>
 +
<br><br>
 +
 
 +
<div class="row"> 
 +
<div id="halftext3"><p class="description"><strong>5. Extrusion granulation (Twin screw)</strong><br>
 
After heated material to the melting point, it was pumped (Liquid flowed out a tube and cut when it was cooled by air) to form particles, which made LIGREEN into a smaller particulates.<br>
 
After heated material to the melting point, it was pumped (Liquid flowed out a tube and cut when it was cooled by air) to form particles, which made LIGREEN into a smaller particulates.<br>
 
Type: TS 30<br>
 
Type: TS 30<br>
 
Output: 15-50 kg / Hr<br>
 
Output: 15-50 kg / Hr<br>
−
Extruder: 7.5-18 kW<br>
+
Extruder: 7.5-18 kW
−
<br>
+
</p></div>
−
</p>
+
                <div id="Line7" class="polaroid" style="display:inline-block">
−
<p class="second">Follow figures were complete design diagram of our production line</p>
+
                  <img src="https://static.igem.org/mediawiki/2018/f/f5/T--CCU_Taiwan--LAI_production_pelletforming.jpg" width="100%">
−
<p class="description">Figure 1. Design of our entire production line.</p>
+
                  <div class="container">
−
<p class="description">Figure 2. The left one is fermentation tank and the right one is filtration device</p>
+
                    <p>Figure6: 3D model of the Extrusion granulation, and we would get production at last.</p>
−
<p class="description">Figure 3. The left one is reaction tank and next one is low temperature concentration separation extraction system.</p>
+
                  </div>
−
<p class="description">Figure 4. The left one was Extrusion granulation, and we would get production at last.</p>
+
                </div>
 +
</div>
 +
<br><br>
 +
 
 +
<p class="first" id="ca3">Design diagram</p>
 +
 
 +
 
 +
<p class="description">Follow figures were complete design diagram of our production line</p>
 +
 
 +
                <div id="Line8" class="polaroid" style="display:inline-block">
 +
                  <img src="https://static.igem.org/mediawiki/2018/9/93/T--CCU_Taiwan--LAI_productionline.jpg" width="100%">
 +
                  <div class="container">
 +
                    <p>Figure7: Design of our entire production line.</p>
 +
                  </div>
 +
                </div>
 +
<br><br><br>
 
</div>
 
</div>
 
</div>
 
</div>

Latest revision as of 08:50, 1 December 2018

PRODUCTION LINE



  When we come to production line, the most important things is that our product need to meet those modern lamination industries' needs. We designed the entire production line, and separate it into five major parts.

Sketch

Figure1: Sketch of our designed production line.



Production Process : Fermenting→ Filtering→ Reacting→ Extraction→ Particle Manufacturing


Devices

1. Fermentation tank:
TFY-MS automatic mechanical stirring fermentation tank 50L
Working capacity: 65~75%
Product features: The fermentation tank adopts a mechanical stirring system, the stirrer speed can be adjusted continuously. The fermentation temperature, pH, dissolved oxygen and other parameters are automatically controlled, automatically recorded, stored, printed, and suitable for small test and pilot test of fermentation products.

Figure2: 3D model of the fermentation tank.



2. Filtration device:
Use membrane filtration to prevent yeast from leaving the system.

Figure3: 3D model of the filtration device.



3. Reaction tank
Reacted the enzyme with the monolignol, and added other essential material (buffer and H2O2). The capabilities are acid and alkali control, stirring, temperature control and pressure control.
Type: T.T-M.I-2000
Full capacity: 2000 L
Output: 15-50 kg / Hr

Figure4: 3D model of the reaction tank.



4. Low temperature concentration separation extraction system:
The device was filtered by membrane and separated by different molecular weight to separate different substances. Using this equipment, LIGGREEN would be extracted and purified.
Microfiltration membrane: MF Membrane 0.1~0.3um
Membrane area: 5m2
Diluted liquid volume: approximately 100 L / Hr
Temperature: up to 50° C

Figure5: 3D model of the low temperature concentration separation extraction system.



5. Extrusion granulation (Twin screw)
After heated material to the melting point, it was pumped (Liquid flowed out a tube and cut when it was cooled by air) to form particles, which made LIGREEN into a smaller particulates.
Type: TS 30
Output: 15-50 kg / Hr
Extruder: 7.5-18 kW

Figure6: 3D model of the Extrusion granulation, and we would get production at last.



Design diagram

Follow figures were complete design diagram of our production line

Figure7: Design of our entire production line.